SAP Digital Manufacturing Cloud

Name: leverX Company
Brand: LeverX
Rating: 4.9 (114 reviews)

Optimize manufacturing performance by integrating production execution, visibility, and analysis.

Collaborating with an SAP Gold Partner provides access to resources and seasoned professionals, ensuring your project's reliability. Their expertise tailors SAP solutions for your unique needs, optimizing ROI and efficiency.

Partnering with an SAP Global Strategic Supplier goes beyond buyer-seller dynamics. They provide critical solutions for global operations, collaborate on product development, and drive strategic initiatives.

LeverX is a certified partner of the SAP Center of Expertise. This accreditation ensures our unwavering commitment to upholding SAP's highest standards. Our mission is to deliver excellence, providing unparalleled support, and facilitating the seamless integration of SAP solutions into your business framework.

Such companies help businesses solve complex problems, deliver exceptional user experiences, and drive digital transformation using design thinking and innovation expertise. They leverage SAP's best practices and cutting-edge tools to create user-centric solutions.

SAP Digital Manufacturing Cloud (SAP DMC) is a cloud-based solution to execute manufacturing processes, plan production orders, and analyze scenarios. It is intended to help production supervisors and workers optimize processes and distribute the workload.

SAP DMC is suitable for companies with branches in different countries and regions. This solution provides access to real-time analytics and business insights for each branch and the entire company.

Performance improvement

With access to production metrics, you can analyze processes in individual branches and throughout the company while promptly identifying and addressing production bottlenecks.

Consistent insights

SAP DMC is equipped with advanced algorithms and machine learning technology that help you identify weaknesses through the analytical data provided by the system.

Faster production line customization

With AI tools, you can customize your production processes and make them clearer while maintaining the cost and quality for mass production.

Manufacturing automation

SAP DMC enables data exchange between shop floors. They access the required data in a second, which reduces downtime risks.

Effective execution

With the connection between top-floor business systems and shop-floor equipment, SAP DMC helps you establish and control all the production processes, ranging from scheduling to floor execution.

Resource management

SAP DMC facilitates the planning, allocation, and control of resources required to execute orders on the shop floor.

Work-in-process management

Graphical routing engine to define the production flow
Order release and status management
Routing operation activities to start and complete orders
Access to data on BOM
Production activity history for an order

Nonconformance

Nonconformance recording to indicate production deviations
Nonconformance status tracking
Visual inspection of manufactured materials, enabled by machine learning

Data collection

Definition of data collection criteria, their types, and limits
Data collection from production UI
System warnings when the criteria are outside the minimum and maximum limits

Data management

Data replication from on-premise systems (SAP ECC, SAP S/4HANA)
Simultaneous creation of multiple data models
Access to plant data from SAP Digital Manufacturing Cloud for the execution of KPI calculations and analytics

Process order execution

Process order execution with single and multiple batches
Integration with SAP S/4HANA Cloud to replicate process orders, materials, material classifications, work centers, BOMs, batch numbers, recipes, and production versions
Material consumption reports
Scrap confirmation
Post-production reporting of order execution data

Monitoring

Production progress display
Resource breakdown
Integration with SAP Manufacturing Execution System to monitor failed messages
POD integration
Maintenance order overview with planned start and end date
Alternate resources overview

Analytics and insights

KPI thresholds definition across and within several manufacturing plants
Data filter according to time ranges
Near real-time analytics on custom KPIs
Global overview of standard and custom KPIs defined for all products produced across several manufacturing plants
Comparison and analysis of work orders completed in production work centers compared to planned work orders

Why Choose LeverX as Your SAP Implementation Provider?

Proven track record

For over 20 years, we have helped businesses worldwide succeed with SAP. We’ve already completed 950+ projects for over 800 clients, including top names on the Fortune 500 list.

Industry experts

The LeverX team comprises professionals with hands-on knowledge in 30+ industries, including manufacturing, logistics, and oil  and gas.

SAP partnership

We implement SAP projects end-to-end  and collaborate with SAP on the development and enhancement of its existing solutions.

Quality and security track record

LeverX operates in compliance with international standards such as ISO 9001, ISO 27001, ISO 22301, and ISO 55001, ensuring reliability and quality in every project.

Investment in innovation

We actively integrate advanced technologies, such as Data Science, IoT, AI, Big Data, Blockchain, and others, to help clients efficiently address their business challenges.

Flexibility

Our team is available 24/7, which enables us to quickly deploy projects, maintain process transparency, and adapt each development phase to meet your specific requirements.

Implementation Roadmap

We follow the SAP Activate methodology, which breaks down the implementation of SAP Digital Manufacturing Cloud into six essential stages:

Current Processes Evaluation: Assess existing business processes and identify the organization's needs.
Defining Technical Requirements: Create a detailed specification of the functional and technical needs of the new system.

Discover

Setting Goals and Objectives: Establish and agree on the goals to be achieved throughout the project.
Assembling the Project Team: Appoint team members and define their roles and responsibilities.
Project Plan Development: Create a comprehensive plan that outlines project phases, timelines, resources, and key performance indicators.
Budget Determination: Estimate and approve the budget.
Specifications Preparation: Develop the technical and functional specifications for the development team.

Prepare

Ensuring Business Requirements are Met: Check that SAP DMC aligns with business requirements and project objectives.
Data Validation: Verify the accuracy and compliance of the data.

Explore

Data Migration: Transfer data from existing systems to the new one.
System Configuration: Set up the solution according to requirements and specifications.
Customization: Develop additional features and modules, if the standard solution does not meet all needs.
Integrations: Configure SAP DMC to work with other IT systems and applications.

Realize

Testing: Perform functional, integration, regression, and load testing to ensure that all works correctly.
User Training: Organize sessions to help users become familiar with the new system.

Deploy

System Readiness Check: Verify that the system is ready for operational use.
Launch: Officially transition to active use of SAP DMC.
Ongoing Support: Continuously monitor solution performance to identify and resolve any issues.

Run

FAQ

What is SAP Digital Manufacturing Cloud (DMC)?

SAP DMC is a cloud-based solution that enables manufacturers to monitor and manage production operations with real-time insights and data analytics.

How does SAP DMC enhance manufacturing efficiency?

SAP DMC provides real-time insights and analytics, enabling manufacturers to optimize production, reduce waste, and improve decision-making.

Is SAP DMC a cloud-only solution?

Yes, SAP DMC is primarily a cloud solution, which allows manufacturers to access data remotely and scale operations easily.

How does SAP DMC support IoT and Industry 4.0?

SAP DMC integrates with IoT devices and supports Industry 4.0 initiatives, enabling smart manufacturing with connected machines and data-driven insights.

1

An expert will reach out to you to discuss your specific migration needs and requirements.
2

We'll sign an NDA to ensure any sensitive information is kept secure and confidential.
3

We'll work with you to prepare a customized proposal based on the project's scope, timeline, and budget.