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SAP Digital Manufacturing Cloud

Optimize manufacturing performance by integrating production execution, visibility, and analysis.

Key SAP DMC Modules

How Can SAP DMC Help Your Business?

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Performance improvement

With access to production metrics, you can analyze processes in individual branches and throughout the company while promptly identifying and addressing production bottlenecks.
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Consistent insights

SAP DMC is equipped with advanced algorithms and machine learning technology that help you identify weaknesses through the analytical data provided by the system.
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Faster production line customization

With AI tools, you can customize your production processes and make them clearer while maintaining the cost and quality for mass production.
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Manufacturing automation

SAP DMC enables data exchange between shop floors. They access the required data in a second, which reduces downtime risks.
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Effective execution

With the connection between top-floor business systems and shop-floor equipment, SAP DMC helps you establish and control all the production processes, ranging from scheduling to floor execution.
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Resource management

SAP DMC facilitates the planning, allocation, and control of resources required to execute orders on the shop floor.

What Challenges Does SAP DMC Help to Overcome?

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Work-in-process management

  • Graphical routing engine to define the production flow
  • Order release and status management
  • Routing operation activities to start and complete orders
  • Access to data on BOM
  • Production activity history for an order
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Nonconformance

  • Nonconformance recording to indicate production deviations
  • Nonconformance status tracking
  • Visual inspection of manufactured materials, enabled by machine learning
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Data collection

  • Definition of data collection criteria, their types, and limits
  • Data collection from production UI
  • System warnings when the criteria are outside the minimum and maximum limits
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Data management

  • Data replication from on-premise systems (SAP ECC, SAP S/4HANA)
  • Simultaneous creation of multiple data models
  • Access to plant data from SAP Digital Manufacturing Cloud for the execution of KPI calculations and analytics
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Process order execution

  • Process order execution with single and multiple batches 
  • Integration with SAP S/4HANA Cloud to replicate process orders, materials, material classifications, work centers, BOMs, batch numbers, recipes, and production versions
  • Material consumption reports
  • Scrap confirmation
  • Post-production reporting of order execution data
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Monitoring

  • Production progress display
  • Resource breakdown
  • Integration with SAP Manufacturing Execution System to monitor failed messages
  • POD integration
  • Maintenance order overview with planned start and end date
  • Alternate resources overview
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Analytics and insights

  • KPI thresholds definition across and within several manufacturing plants
  • Data filter according to time ranges
  • Near real-time analytics on custom KPIs
  • Global overview of standard and custom KPIs defined for all products produced across several manufacturing plants
  • Comparison and analysis of work orders completed in production work centers compared to planned work orders

How Does SAP DMC Work?

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Factory 2
Factory 3

Manufacturing

a large-scale production

Manufacturing/ business

Insights

Industries We Serve

Leveraging our experience with SAP together with diverse industrial expertise, we’ll help you select solutions that will drive meaningful, long-term value for your company.

Why Choose LeverX as Your SAP Implementation Provider?

Proven track record

For over 20 years, we have helped businesses worldwide succeed with SAP. We’ve already completed 950+ projects for over 800 clients, including top names on the Fortune 500 list.

Industry experts

The LeverX team comprises professionals with hands-on knowledge in 30+ industries, including manufacturing, logistics, and oil 
and gas.

SAP partnership

We implement SAP projects end-to-end 
and collaborate with SAP on the development and enhancement of its existing solutions.

Quality and security track record

LeverX operates in compliance with international standards such as ISO 9001, ISO 27001, ISO 22301, and ISO 55001, ensuring reliability and quality in every project.

Investment in innovation

We actively integrate advanced technologies, such as Data Science, IoT, AI, Big Data, Blockchain, and others, to help clients efficiently address their business challenges.

Flexibility

Our team is available 24/7, which enables us to quickly deploy projects, maintain process transparency, and adapt each development phase to meet your specific requirements.

Implementation Roadmap

We follow the SAP Activate methodology, which breaks down the implementation of SAP Digital Manufacturing Cloud into six essential stages:
  • Current Processes Evaluation: Assess existing business processes and identify the organization's needs.
  • Defining Technical Requirements: Create a detailed specification of the functional and technical needs of the new system. 

Discover

  • Setting Goals and Objectives: Establish and agree on the goals to be achieved throughout the project.
  • Assembling the Project Team: Appoint team members and define their roles and responsibilities.
  • Project Plan Development: Create a comprehensive plan that outlines project phases, timelines, resources, and key performance indicators.
  • Budget Determination: Estimate and approve the budget.
  • Specifications Preparation: Develop the technical and functional specifications for the development team.

Prepare

  • Ensuring Business Requirements are Met: Check that SAP DMC aligns with business requirements and project objectives.
  • Data Validation: Verify the accuracy and compliance of the data.

Explore

  • Data Migration: Transfer data from existing systems to the new one.
  • System Configuration: Set up the solution according to requirements and specifications.
  • Customization: Develop additional features and modules, if the standard solution does not meet all needs.
  • Integrations: Configure SAP DMC to work with other IT systems and applications.

Realize

  • Testing: Perform functional, integration, regression, and load testing to ensure that all works correctly.
  • User Training: Organize sessions to help users become familiar with the new system.

Deploy

  • System Readiness Check: Verify that the system is ready for operational use.
  • Launch: Officially transition to active use of SAP DMC.
  • Ongoing Support: Continuously monitor solution performance to identify and resolve any issues.

Run