Industry 4.0 Solutions with SAP

Name: leverX Company
Brand: LeverX
Rating: 4.9 (114 reviews)

Turn your business into a smart, self-optimizing ecosystem with SAP’s Industry 4.0 technologies.

Collaborating with an SAP Gold Partner provides access to resources and seasoned professionals, ensuring your project's reliability. Their expertise tailors SAP solutions for your unique needs, optimizing ROI and efficiency.

Partnering with LeverX as an SAP Global Strategic Supplier goes beyond buyer-seller dynamics. We provide critical solutions for global operations, collaborate with you on product development, and drive strategic initiatives.

LeverX is a certified partner of the SAP Center of Expertise. This accreditation ensures our unwavering commitment to upholding SAP's highest standards. Our mission is to deliver excellence, providing unparalleled support, and facilitating the seamless integration of SAP solutions into your business framework.

Such companies help businesses solve complex problems, deliver exceptional user experiences, and drive digital transformation using design thinking and innovation expertise. They leverage SAP's best practices and cutting-edge tools to create user-centric solutions.

Industry 4.0 is a shift from isolated automation to fully connected, data-driven operations. SAP’s Industry 4.0 portfolio empowers manufacturers to digitize every layer of their operations, from intelligent product design and predictive asset management to autonomous production lines and real-time supply chain visibility. By combining IT and OT systems into a unified digital ecosystem, businesses gain the agility to respond to change, reduce costs, and innovate faster.

At LeverX, we make Industry 4.0 tangible. Our team bridges the gap between your shop floor and SAP systems, delivering custom, scalable architectures that integrate sensors, machines, Manufacturing Execution System (MES), and ERP in real time. Whether launching a smart factory initiative or expanding an existing solution, we help you implement the full SAP stack, ensuring your digital transformation delivers measurable value.

Increased manufacturing visibility and control

Gain complete transparency across machines, materials, and workflows to enable faster responses, better planning, and improved quality.

Reduced machine downtime and maintenance costs

Leverage predictive analytics to anticipate equipment failures and optimize maintenance schedules, minimizing disruptions and repair expenses.

Intelligent products and factories

Design innovative, connected products and manufacture them in autonomous, data-driven factories that leverage IoT, AI, and analytics to optimize performance, personalize delivery, and enable new service models, such as product-as-a-service (PaaS) or predictive maintenance subscriptions.

Predictive asset management

Monitor asset health with digital twins and sensor data, reduce unplanned downtime, and shift from reactive to predictive maintenance.

Empowered, informed workforce

Equip workers with real-time data, AI-driven insights, and AR tools to make faster decisions, stay safe, and act before issues escalate.

Unified IT/OT infrastructure

Ensure seamless data flow and interoperability between machines, shop floor systems, and enterprise platforms like SAP ERP and SAP BTP.

How LeverX Supports Your Industry 4.0 Journey

From initial assessment to real-time integration and custom development, LeverX offers a full suite of Industry 4.0 services designed to turn your smart manufacturing vision into reality.

Digital maturity assessment

Our experts evaluate your current operations and define a practical roadmap for Industry 4.0 adoption based on your goals and digital readiness.

IIoT platform setup and integration

We connect industrial devices, sensors, and systems to the SAP ecosystem using secure IIoT platforms and standardized industrial protocols.

SAP DMC implementation

LeverX implements and customizes SAP Digital Manufacturing Cloud (DMC) cloud-native and hybrid solutions to streamline manufacturing operations, enhance production efficiency, and deliver real-time visibility across the shop floor.

Real-time data architecture design

Our architects build scalable data pipelines from edge to cloud, enabling real-time monitoring, analytics, and predictive decision-making.

SAP BTP-based application development

We create custom, cloud-native applications on SAP BTP to extend functionality, support innovation, and accelerate integration.

Custom dashboards and analytics

We design intuitive dashboards and visual reports that transform your production, asset, and logistics data into actionable insights.

Plant-to-ERP integration

LeverX ensures seamless, bi-directional data flow between your shop floor and an ERP to align planning, execution, and reporting.

Predictive maintenance modeling

We implement AI-driven models using SAP tools to detect anomalies, forecast equipment failures, and reduce downtime.

SAP Business Network integration

LeverX integrates your asset and logistics data with SAP Business Network to improve collaboration with OEMs, vendors, and partners.

SAP EHS and operational risk management setup

We configure SAP EHS modules to manage safety, sustainability, and regulatory compliance across production environments.

Advanced quality management integration

We connect quality data with SAP manufacturing and analytics systems to automate inspections and enhance product consistency.

Change management and user enablement

LeverX provides targeted training, adoption programs, and UX enhancements to ensure smooth transitions and user engagement across teams.

Industries We Serve

From discrete manufacturing to heavily regulated sectors, we help companies across diverse industries harness the full potential of SAP Industry 4.0 technologies.

Automotive

Industrial Manufacturing

Transportation & Logistics

Pharmaceuticals & Life Science

Why LeverX

Proven SAP expertise

For over 20 years, we have helped businesses worldwide succeed with SAP. We’ve already completed more than 950 projects for over 800 clients, including top names on the Fortune 500 list.

End-to-end integration capabilities

We connect your entire technology landscape — IoT, MES, SCADA, PLM, and ERP — into one seamless, real-time data environment.

Hybrid architecture mastery

Whether you’re operating on-premise, in the cloud, or both, we tailor each solution to fit your infrastructure, security, and compliance needs.

Quality and security

LeverX operates in compliance with international standards such as ISO 9001, ISO 27001, ISO 22301, and ISO 55001, ensuring reliability and quality in every project.

Proof of concept approach

We offer rapid, low-risk PoCs to validate ideas and technologies before full deployment, helping you test scalability, functionality, and ROI early in the process.

Industry-specific knowledge

Our team brings hands-on experience across 30+ industries, including automotive, heavy manufacturing, and oil and gas.

FAQ

What’s the difference between SAP ME, MII, and DMC?

SAP offers multiple manufacturing execution solutions to meet operational needs and IT strategies. Each plays a unique role in the Industry 4.0 landscape, whether you’re managing on-premise systems, integrating data across the enterprise, or moving toward cloud-based smart factory operations.

SAP Manufacturing Execution (SAP ME) is an on-premise MES solution focused on discrete manufacturing execution. It provides detailed control over shop floor activities.
SAP Manufacturing Integration and Intelligence (SAP MII) connects shop floor data to enterprise systems, enabling real-time analytics and integration.
SAP Digital Manufacturing Cloud (SAP DMC) is the next-generation, cloud-based MES offering that combines execution, analytics, and AI-driven insights in one scalable platform.

Do I need to move my manufacturing systems to the cloud?

Not necessarily. SAP supports hybrid models. You can keep existing on-premise systems like SAP ME or MII and gradually adopt cloud solutions like SAP DMC or SAP BTP components. LeverX helps design the right architecture for your pace and business needs.

Can you integrate non-SAP shop floor equipment?

Yes. Using protocols like OPC UA, MQTT, Modbus, REST APIs, SAP Edge Services, and production connectors, we integrate PLCs, sensors, and SCADA systems with SAP solutions to ensure real-time data flow and control.

What is the role of SAP BTP in Industry 4.0?

SAP BTP (Business Technology Platform) acts as an integration, data, and innovation layer. It enables seamless data processing from edge to enterprise, supports custom app development, and powers smart factories' AI, analytics, and digital twin scenarios.

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We'll work with you to prepare a customized proposal based on the project's scope, timeline, and budget.