SAP Migration And Workflow Overhaul for a Medical Device Manufacturer

LeverX Group migrated all of the company’s processes to SAP and implemented core SAP PLM functions.

leverx group

LeverX Group migrated all of the company’s processes to SAP and implemented core SAP PLM functions.

customer

Customer

A medical device manufacturing industry leader, representing advanced levels of solid-state liquid and semiconductor technologies.

CHALLENGE

CHALLENGE

Our customer’s organization was spun off by their parent company, requiring them to establish a new IT infrastructure and migrate from Oracle and Agile to SAP PLM.

SOLUTION

SOLUTION

LeverX Group partnered with another integrator to migrate all of the company’s processes to SAP. We focused on the Product Lifecycle Management (PLM) capabilities along with workflow enablement of key quality management processes including CAPA, SCAR, deviation, and others.

Project Scope

Core SAP PLM functions

LeverX implemented core SAP PLM functions which included data management processes for materials, Bill of Materials (BOM), document management, engineering changes, material classification, and workflow enablement of key processes.

Quality Management tickets

Quality Management tickets were introduced to address quality monitoring processes. (Corrective action preventative action tracking, Supplier corrective action requests, deviation tickets that allowed some standard deviation for the materials they tracked, health hazard evaluation, and field actions).

IPS integration

LeverX Integrated Process Solution (IPS) integrated the company’s processes end to end to address the unique workflows that were required due to regulation, and also gave the company’s end-users the flexibility to make changes on the fly.

BMAX integration

BOM / Material Master Extension & Allocation Tool (BMAX) automated the processes to migrate all of their materials, set up the new Material Master processes, and build extensions in the new ERP.

Velox integration

Velox extracted data from multiple disparate sources and migrated them into the new system.

Cideon Conversion Engine converted all of their paper documentation into pdfs and gave them the ability to stamp for approvals.

Key Features

Leverx Group works with companies and organizations to address the complex challenges of today's business world. Each of our partners is an experienced, innovative, and proven leader in their respective fields.

Automotive

SAP PLM is a solid basis for the automotive industry. This solution helps digitize and automate manufacturing processes and work more efficiently with suppliers and partners.

Aerospace & Defense

The solution allows aerospace and defense companies to reduce the time to market for innovations without compromising safety while simulating innovation scenarios along a complex value chain.

Food & Beverage

SAP PLM provides the food & beverage industry with all the required technologies that help to develop sustainable, traceable, high-quality products within a shorter time.

Consumer Goods

With SAP PLM, this industry can exceed the diverse expectations of consumers and enable sustainably and profitably growth for the business.

Pharma

SAP PLM helps to make pharmaceutical production more effective and with lower risk.

Technology Stack We Used

Leverx Group works with companies and organizations to address the complex challenges of today's business world. Each of our partners is an experienced, innovative, and proven leader in their respective fields.

Mobile

  • Android (Kotlin)
  • iOS (Swift)

Mobile

  • Android (Kotlin)
  • iOS (Swift)

Mobile

  • Android (Kotlin)
  • iOS (Swift)

Mobile

  • Android (Kotlin)
  • iOS (Swift)

Mobile

  • Android (Kotlin)
  • iOS (Swift)

Mobile

  • Android (Kotlin)
  • iOS (Swift)
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Document Management

  • Document Release
  • Material Master Release and Extension
  • Sales Order Release
  • Manufacturing Instruction Release
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Request Management

  • Procurement Request
  • Tooling Change Request
  • Shop Floor Issue Request
  • Customer Issue Request
  • Plant Maintenance Work Request
  • Request for Quote

RESULTS

LeverX successfully centralized multiple disparate systems managing key product data into a single SAP PLM for data and process management. If not for LeverX’s IPS product, the company would still be reliant on manual processes and submitting paper documentation versus submitting documentation electronically. With a good base now in place, the company is now moving on to the next phase items which include enhancements, additional guard rails to ensure the process integrity, and reporting/metrics.

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leverx group

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